Champion P7-30 Manual User Manual

Waste Handling Systems Close-Coupled Pulper /Water ExtractorInstallation/Operation Manual with Service Replacement Parts 2674 N. Service Road, Jo

Theory of OperationFresh make-upwaterRecirculatedslurry waterWASTE INGrinding diskCuttersPulper motorDrainSLURRY OUT Drain/overflowPulp compressioncon

1. The close-coupled waste handling system is designed to reduce the volume of waste created in the food service operation thereby reducing the ex

Theory of OperationTheory of OperationUnder-table Feed tray and Hood CongurationsDirect feed w/coverFeed tray w/hoodFeed hood w/hinged lidThe illustr

#1#2#3#4#5#6Theory of OperationTheory of OperationFeed-trough CongurationsSix standard feed-trough congurations for the waste handling system are sh

Waste Handling Precautions 1. The waste handling system is designed to process a wide range of waste products that are water soluble including: food

Waste Handling Precautions9. Cellophane wrappers (typically used for saltine crackers, candy or nuts.) 10. Plastic package tape 11. Plastic banding

Recirculating Pump Trough Connection Kit: P/N 407365½" Critical GapTrough (supplied by others)Suggested Trough Baffle (supplied by others)Trunk O

9InstallationInstallation

10Receiving • InstallationFollow the steps below to receive the waste handling system at the installation site. Refer to Theory of Operation on page

1011Installation • Utility ConnectionsWARNING!Electric shock may cause death or serious injury. Do not work on energized circuits. Turn off all main

COPYRIGHT © 2013 All rights reserved Printed in the USAFor future reference, record your Remote Waste Handling Systems information in the box belo

12Utility Connections • InstallationThe Plumbing and Electrical Diagram-P&E (continued)1. Refer to the P&E and match the utilities at the ins

1213Optional Remote Start/Stop Station Installation &,5&8,7%5($.(532:(5212))5(6(7/2&.75,3221,'(2'25,=(5)/86+,1*9$/9(2))212

14Initial Start-up - Pulper/Water ExtractorWARNING!Death or serious injury may result if hands, clothing, or jewelry are caught in the machine. The

1415Pulper/Water Extractor - Initial Start-upPulper/Water Extractor Electrical ControlsPOWER MUST BE TURNED OFF UNTIL ALL MECHANICAL CHECKS ARE COMP

16 Electrical Controls (continued) Note:The remote control cabinet controls the pulper and the water extractor.1. Push the STOP push button on the S

1617 Pulper - Initial Start-upPulper Mechanical AdjustmentsStationary cutting blockRotating cutting bladeRotating cutting disk.010 - .015" Mini

181. The water extractor Compression Cone (A) should be adjusted to 3⅞" from the top of the water extractor housing and the top of Compression C

1819Pulper/Water Extractor - Initial Start-upWater Fill Adjustments 1. Make sure all access doors, panels and safety devices are in place, secure a

20Initial Start-up - Pulper/Water ExtractorSystem Operation TestsThe Waste Handling System is the following operating state: Doors and panels are cl

2021Pulper/Water Extractor- Initial Start-upSystem Operation TestsTest Delay Stop Option (if equipped) Note:The adjustable timer located inside the c

http://www.championindustries.com/canada/registerREGISTER YOUR PRODUCT ONLINEMake sure you are connected to the internet then enter the address below.

22Initial Start-up - Pulper/Water ExtractorSystem Operation Tests Waste Processing and System Balancing Attention: Waste processing adjustments are

2223Pulper/Water Extractor - Operation Operation

24Pulper/Water Extractor - Operation OperationRefer to the Theory of Operation and Waste Handling Precautions beginning on page 1 of this manual pri

2425Cleaning and MaintenancePulper/Water Extractor - Cleaning and Maintenance

26CleaningRefer to the illustration on the next page and follow the steps below to clean the waste handling system.1. Open the water extractor drain

2627Drain12234561Pulper/Water Extractor - Cleaning and MaintenanceDO NOT HOSE THE EXTERIOR OF THE MACHINE WITH WATERCleaning

28Pulper/Water Extractor - Cleaning and MaintenanceMaintenanceDaily Maintenance Checks1. Check the general cleanliness of the waste handling system

2829TroubleshootingThe following troubleshooting guide can help identify a problem and provide a solution. Inspect your waste handling system before y

30Blank PageThis Page Left Intentionally Left Blank

31Service Replacement PartsService Replacement PartsIllustrationsWater Extractor Assembly - Inner View ...

PRODUCT REGISTRATION BY FAX (336) 661-1660 in the USA1-(800) 204-0109 in CanadaIMPORTANT IMPORTANTModelSerial #Date of Installation:Company Name

32Water Extractor Assembly - Inner View 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 19 20 21 22 23 24 25 26 27 28 30 31 32 3

33Inner View - Water Extractor AssemblyItem Part Description Qty. No. No.1 100007 SCREW, TRUSS HEAD, 10-32 X 3/8” SST 32 100028 ELBOW, STREET

34Pulper Assembly - Inner View 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 26 8 8 27 25

35Inner View - Pulper AssemblyItem Part Description Qty. No. No.1 100153 BOLT, HEX HD., 3/8-16 X 1" SST 32 100736 BOLT, HEX HD., 1/4-20

36Water Extractor/Pulper Assembly - Front Outer View 24 5 6 7 9 10 11 12 14 15 16 17 18 19 20 21 22 23 24 2526 27 28 13 3 8 1

37Front Outer View - Water Extractor/Pulper AssemblyItem Part Description Qty. No. No.1 100007 SCREW, TRUSS HD. 10-32 X 3/8" SST 42 10019

38Water Extractor/Pulper Assembly - Rear Outer View 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23 24 29 26 27 28 29 3

39Rear Outer View - Water Extractor/Pulper AssemblyItem Part Description Qty. No. No.1 100003 HEX PLAIN NUT, 1/4-20 SST 42 100007 SCREW, TRUS

40Under-table Feed Trays - Pulper Assembly 1 3 4 5 6 7 9 1011 1213 14 15 16 17 23 19 2021 22 23 24 25 26 27 10 2 19 2 14 10 13 8

41Pulper Assembly - Under-table Feed TraysItem Part Description Qty. No. No.1 107654 SCREW, TRUSS HD., 6-32 X 1" SST 22 100194 HEX GRIP

Revision HistoryRevision Revised Serial Number Revision Date Pages Effectivity Description Revision History10.10.08 Al

42Feed Tray with Hinged Lid - Pulper Assembly 1 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 4 1 3 4 5 7 9 15 2 6 12 6 6

43Pulper Assembly - Feed Tray with Hinged Lid Item Part Description Qty. No. No.1 107654 SCREW, TRUSS HD., 6-32 X 1" SST 42 100194 HEX

44 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 26 26 19 15 19 15 19 16 1 Two Piece Feed Tray with Flushing

4530" Pulper Assembly - Two Piece Feed Tray with Flushing NozzlesItem Part Description Qty. No. No.1 100194 HEX GRIP NUT, 10-32 SST 62 10

46Recirculating Pump Option - Water Extractor/Pulper • Front View 1 4 5 10 12 23 26 28 2 3 13 15 16 17 18 19 20 Comes withItem No.

47 Front View • Water Extractor/Pulper - Recirculating Pump OptionItem Part Description Qty. No. No.1 100154 HEX PLAIN NUT, 5/16-18 SST 162 1

48Recirculating Pump Assembly - Water Extractor/Pulper 1 18 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 2 8 7 12 12

49Water Extractor/Pulper - Recirculating Pump Assembly1 C3819 PUMP SUCTION, MACHINED 12 D4820 PUMP DISCHARGE HOUSING 13 12799-1 IMPELLER 14

50Recirculating Pump Option - Water Extractor/Pulper • Rear View 3 27 9 1 2 8 24 15 4 18 11 12 23 22 10 20 13 26 17 6 19 25 21 25 1 5 3 2 4 2 1 2 2

51Rear View • Water Extractor/Pulper - Recirculating Pump OptionItem Part Description Qty. No. No.1 100739 BOLT, HEX HD., 5/16-18 X 3/4" S

Limited WarrantyLIMITED WARRANTYChampion Industries Inc. (herein referred to as Champion), P.O. Box 4149, Winston-Salem, North Carolina 27115, and P

52Flushing Assembly - Pulper/Water Extractor 13 9 7 4 1 2 8 10 10 6 14 3 6 5 7173 20 11 6 5 19 10 16 14 10 18 10 12 10 21 WaterSupplyor

53Pulper/Water Extractor - Flushing Assembly1 317171 SPRAY ARM WELDMENT 12 314131 SPRAY ARM ASSY., (Includes Item Nos. 1,3, 4) 13 100547 LOC

54Deodorizer Pump Assembly - Pulper/Water Extractor 3 4 5 7 15 14 6 10 9 12 11 1 8 17 2 16 1319 18

55Pulper/Water Extractor - Deodorizer Pump Assembly1 317006 BOX, DEODORIZER 12 104624 SCREW, TRUSS HD. 8-32 X 3/8" SST 43 106026 WASHER

56Feed Trough Gaskets - Pulper134452Feed trough supplied by others

57Pulper - Feed Trough Gaskets1 111873 GASKET, PULPER, 9" TROUGH 12 113324 GASKET, PULPER 12" TROUGH 13 111478 BOLT, HEX HD. 10-3

58Remote Control Cabinet - Pulper/Water Extractor 2355344459324239334542043605153454649405219181710111228956292556575847482713371514363826303153162

59Pulper/Water Extractor - Remote Control Cabinet1 100095 SCREW, ROUND HD., 10-32 X 3/8" SST 142 100302 PILOT LIGHT, 120VAC, RED 13 1007

60Remote Control Cabinet - Pulper/Water Extractor (continued) 45 --- * --- MOTOR STARTER OVERLOAD (Optional Recirculating Pump) A/R46 --- * ---

61Electrical SchematicElectrical Schematic Remote Control Cabinet Component Selection Chart

Revision History ...iLimited Warranty ...

62Blank Page This Page Intentionally Left Blank

63Remote Control Cabinet Component Selection ChartMotor Starter Overload (Items 45, 46, 47)Voltage (VAC)208-240V/60/3 480V/60/3 575/60/3 380/50/3 415/

64Close-coupled Pulper/Water Press Electrical SchematicSTARTPSW1120 VOLTS22222223345677731012 1314DISCHARGE CHUTEPULPER CHUTEINTERLOCKHOLD-IN-RELAYPOW

Model DescriptionsModel DescriptionsP5-24 24" diameter waste grinding chamber with 5 HP grinder motor 4 stationary cutter blocks and 2 tool-steel

IntroductionIntroduction1